Category Archive for "Cozy Experimental Aircraft Project"

Cozy Fuselage

Aug 03 2020

1/4” holes drilled and sanded for front and back seat centre safety harness anchor points. Opened up the 1/4” holes for the…

Cozy Fuselage Repairs

Jul 02 2020

This Cozy MKIV project arrived recently from Edmonton and consists of many of the main assemblies such as the fuselage, wings, canard,…

Cozy MKIV – February 8, 2020

Feb 08 2020

Installation of the aft heat duct: Workshop temperature 22 deg C and humidity 35%. A batch of flox was mixed using 54g…

Cozy MKIV – February 1, 2020

Feb 01 2020

Removed the peel ply and trimmed the excess fiberglass from the aft heat duct. Drilled the seatbelt anchor holes out. Sanded the…

Cozy MKIV – January 25, 2020

Jan 25 2020

Trim, sand, and vacuum the aft heat duct. Cut 2-ply BID cloth @ 45 deg orientation and a piece of peel ply…

Cozy MKIV – January 18, 2020

Jan 18 2020

The areas where the birch plywood inserts are to be installed were sanded with 36 grit sandpaper. 7-ply BID cloth was cut…

Cozy MKIV – January 12, 2020

Jan 12 2020

Four angle brackets for the safety harness anchor points were fabricated from 1/8″ x 1″ x 1″ 2024T3 extruded aluminum angle. The…

Cozy MKIV – January 11, 2020

Jan 11 2020

Using a hack saw and file, the excess material from the four shoulder harness support tabs were removed and made flush with…

Cozy MKIV – January 4, 2020

Jan 04 2020

Workshop temperature was21 deg C and 46% humidity. A small batch of flox was mixed using 16g resin and 6g hardner along…

Cozy MKIV – January 1, 2020

Jan 01 2020

A line was marked on the forward face of the front seatback where each of the four shoulder harness supports are located…