Cozy Experimental Aircraft Update – December 26, 2017

This sandpaper should last for awhile. Sanded the bottom of the front seatback flush with the bottom longerons and the heat duct. Sanded the bottom of the instrument panel flush with the bottom longerons and the heat duct. Lastly, sanded the instrument panel and seatback where the seat brace and heat duct will be installed. …

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2017 Highlights at Beyond Blue Aerospace

Please take a moment to view a short video of our 2017 initiatives & events. Recap of 2017 at Beyond Blue Aerospace. All the best to you and your family in the upcoming year ! Likes and shares are appreciated.

Cozy Experimental Aircraft Update – December 24, 2017

Removed peel ply from the 2″ BID tape on the seat brace/heat duct joint. Trimmed the fiberglass edges using a small hand saw. Sanded the taped joint and vacuumed the assembly and work table. Sanded the bottom of the heat duct flush with the lower fuselage longerons. Temporarily clamped 2 x 4s across the bottom …

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Cozy Experimental Aircraft Update – December 17, 2017

Cut out 2 plies of BID at 45deg orientation to make two 2″ x 17″ pieces of fiberglass tape. Workshop temperature was 25deg C and humidity 33%. Mixed a batch of epoxy using 116g resin and 44g hardner. Poured a small portion into a cup and added flox. Applied epoxy to the 2 ply layup …

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Cozy Experimental Aircraft Update – December 16, 2017

Developed a clamping scheme for supporting the heat duct and seat brace during cure. Levelled the sawhorses and used hot glue to glue the fuselage to the sawhorses and the sawhorses and shims to the workshop floor. Temporarily positioned the seat brace and heat duct in the fuselage to determine the locations where they fit …

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