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Cozy MKIV – October 12, 2019

By skycaptain / October 12, 2019 October 12, 2019 / Cozy Experimental Aircraft Project, Parts & Services

The heat duct transition piece was cut at a 45 deg angle on the square end. The 1″ hole under the left side longeron was re-opened using an electric drill. The back edges of the seatback were trimmed and sanded. The peel ply was removed from the front side of the seatback. 3-ply of UND …

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Cozy MKIV – October 9, 2019

By skycaptain / October 9, 2019 October 9, 2019 / Cozy Experimental Aircraft Project, Parts & Services

Trimmed and sanded the transition piece then removed the inside foam and tape. Workshop temperature 24 deg C and humidity 55%. Mixed a batch of epoxy using 138g resin and 52g hardner. Poured some of the epoxy in a separate mixing cup and added glass balloons. Poured a bit of the micro into a smaller …

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Cozy MKIV – October 7, 2019

By skycaptain / October 7, 2019 October 12, 2019 / Cozy Experimental Aircraft Project, Parts & Services

Workshop temperature was 24 deg C and the humidity was 58%. A batch of epoxy was mixed using 30g resin and 11g hardner. Epoxy was applied to 2-ply BID cloth then the cloth was placed around the heat duct transition piece and trimmed to size. Another batch of epoxy was mixed using 138g resin and …

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Cozy MKIV – October 5, 2019

By skycaptain / October 5, 2019 October 5, 2019 / Cozy Experimental Aircraft Project, Parts & Services

Trimmed and sanded the rough edges at the top back side of the seatback/shoulder support. Sanded a radius on the forward corner of the shoulder brace. Trimmed and sanded the headrests. Vacuumed the sanding dust and cleaned up the workshop. Cut 2 ply of BID cloth to size to cover the shoulder support. UND cloth …

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Cozy MKIV – October 2, 2019

By skycaptain / October 2, 2019 October 2, 2019 / Cozy Experimental Aircraft Project, Parts & Services

The foam edges around the plywood shoulder support inserts were beveled. Shop temperature 24 degC and humidity 60%. A batch of epoxy was mixed using 128g resin and 48g hardner. Three ply BID cloth 5″ x 5″ was wet out then cut into sixteen 1.25″ squares. Four squares were applied on top of each of …

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