Cozy Update – April 3, 2016

I placed both fuselage sides back in the forms, parallel to each other and spaced equa distance apart with the front ends overhanging the forms by about 0.25″.  I placed spacers of equal width between the fuselage sides and used clamps to hold both sides stationary and together.

I first marked off the 8.5″ x5.5″ area on the aft end of the right fuselage side and then used that area as a datum.  Using a carpenter square, I drew a trim line at the aft end perpendicular to the top longeron.  I repeated this for the aft end of the left side.

Squaring up the aft end of the right fuselage side.

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Squaring up the aft end of the left fuselage side.

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I constructed a 101.75 inch measuring stick to ensure the proper length of the fuselage sides.

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I then marked off reference points along my aft trim lines 3″, 6″, 12″ and 15″ from the top longeron.  I did the same at the front end of both fuselage sides.

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Then using the 101.75″ measurement stick, I aligned the stick at each of the front/back reference points and using the rear trim line as my datum, I then marked off the 101.75″ locations at the front.  Using the carpenter square I created the front trim line, ensuring it was perpendicular to the top longerons.

Squaring up the front left fuselage side.

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Squared up the front of the right fuselage side.

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An independent quality check of all measurements will be the next step before the sides are trimmed to length.